TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

After Fred Borloo's visit, I have a better technique of rivetting using squeezing.

I learned that I have a tendency of over-setting rivets to reach the 1.5 diameter circle. The most important seem to be the  shop head thickness. You should have a little more then the minimal gauge (using the rivet gauges). There should actually be a little bump down to the surface when you to the gauge test. The diameter is less important than the gauge. Too flat gives less strength.

Fred brought his pneumatic squeezer. This is truly a much less painfull experience then hand squeezing.

We started the day with a half finished rear spar. I started backrivetting the flush 426 rivets on the bottom side of the rear spar.

Take care of the different lengths of rivets when attaching the hinges. Tape over the attachment holes to the ribs to make sure in your enthousiasm you don't accidentally rivet there.

A pneumatic squeezer is fantastic for making consistent rivets. You need special attention to set them straight and to keep the machine perpendicular to the materia. But once you mastered the technique, it is very satisfying work.

Different then specified in the instruction video's, the plans call for first rivetting the ribs to the front spar without the rear spar.


This is how it looks rivetted together. We had a bad morning and had to drill out 4 rivets that had smilies or/and bad set shop heads. Real painfull, also because the ribs are always in the way.

The you cleco the skin on. This allows for inside rivetting similar to the horizontal stabilo. This is surely much more easy then demonstrated in the video. The rear spar does not interfere yet so there is plenty of space to buck.

The  pictures below have one side rivetted to the skin.

Thenyou close the other side with cleco's and start rivetting opposite side. start at the intersection of of the center rib and the front spar.

Then work towards the tip along the front spar, then to the root. Last the rib down to the rear spar.

Once those are done, you can use the magic pneumatic squeezer again to set the outside rivets. Make sure to put the rear spar in first for good alignment.

The picture below shows the current state and the finished vertical stabilo.

The rear spar is still loose and will be final rivetted after inspection from the authorities.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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