TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Wing closing time... These have been in the cradle for so long. One of the next milstones is mating the wings. For this I will need to bring the whole plane out on my patio to assemble. Before we can do that, the bottom wing skins must be rivetted. I had to leave these open because of the inspection by the belgian aviation authorities. I got green light after inspection so now I'm ready to start rivetting.

The finishing kit box comes in very handy as a table to support the wing.

First I started inspecting the wing interior for remaining tasks. One of the things I recently found is that many people put some RTV on the wing ribs and conduit in order to keep them from moving.

Next I found out that I didn't put the middle AN bolts in on the fuel tank Z brackets. Installed those and torqued and sealed all of them. Putting torque on bolts in a nutplate is in my opinion not really accurate as the nutplate sometimes is soo thight that the bolt isn't set yet and the wrench already clicks on 25 inch/lbs because of the resistance of the nutplate. I put them in completly and then applied the torque. Inspected and double checked all bolts were in place. Also installed all 8R8 countersink screws that hold the tank to the spar.

I noticed SB 16-03-28. This talks about annual inspection of the aileron hinge for cracks on the rear spar. The SB says it's not necessary to replace on finished wings. My brackets are already rivetted but the skin is still off so the bracket is still very accissible. If you read through the SB, it's actually quite challenging to apply this on finished and closed wings so I decided to remove the brackets now and order the parts for the SB and apply it now that it's still easy to do so. I'll have to be very carefull drilling out the rivets. I sent a mail to support and they told me that larger fasteners will not be allowed by engineers on these rear spar holes. Making an error here is not an option.

Closing the wings is done by rivetting in an L shape. You start on the rear spar wing walks and move up gradually. It's very thight in there and challenging to evaluate the quality of the set rivets.
I purchased a USB android inspection camera and this works really well.

Here are the first set rivets on the rear spar. It's all rivetting blindly on feeling.

some more

Here you see the camera in place and the android tablet showing the real time image.

This is how far we got in this first session. Not much but at least it's a start.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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