TitleGarrison

No bird ever flew nonstop from New York to Tokyo, or raced 15 miles high at triple the speed of sound.                                                                                                   
  But birds do something else.
  They do not conquer the air; they romance it.
.”

  Peter Garrison

HoursAndCounting

Jur's RV7 Aircraft Factory
2917 hours
and counting
Some decisions in life are bare of any obvious logic

 

Some months ago, I drilled the elevator horns when the plane was still in my garage.
The edge distance on my horns were ok but even though I used a drill block in between the horns, I managed to get the holes vertically misaligned. The bolt was tilted slightly down.
Reason being that I used a hard-woord drill block. Tip for you, get some cast iron block when you drill the horns.

Since this is a vital steering control, I did not want to take any risks and asked a friend to weld the hole on one of the horns. I also had the problem that the two elevator arms (wearing the counterbalance weight) where slightly off in alignment.
I discussed that issue last summer in Oshlosh with Gus Funnel from Vans Aicraft.
He told me that almost all RV's have the tabs unaligned. So you can not just assume that clamping the elevator tabs to the horizontal stabilizer will give you aligned elevators.

The tip he gave me is to run flexible wood strips over the horizontal stabilizer and clamp them before and behind.
In that way, the elevator follows the natural flow of the stabilo. If ou do this on both sides it ensures the elevators are aligned. Surprisingly, the elevator horns were also better aligned by doing this.

 

In the next picture you see the strips on both sides

The drilling needs to be very accurate this time as I no longer have a #40 pilot hole but need to drill to final size #12 from the first time.

I made a cast iron drill block instead of wood in the previous attempt and sandwiched it between the horns secured by a c-clamp.

This time the holes align perfectly ! Very pleased with the result.

How to use

Use the kit buttons in the top ribbon bar to see a chronological overview per sub section per kit. For the full chronological article list, see chronological build link in prelude menu here below. The easiest way to lookup information is by typing in some part numbers or keywords using the search option in the ribbon bar

 

Caution !

Some advice on reading my log for fellow builders !

In some articles, I made corrections at later date on the original article to rectify my own stupidities or faults. Read through the entire article if you intend to use my findings/experiences on your own project !

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Legal Mumbo-Jumbo

It’s possible (not likely) that I’m not as smart as I think I am. (Occasionally, I have moments when I know this to be true. Fortunately, the feeling passes quickly.) Although I have tried to make this information as accurate as I can, it is not only possible, but also quite likely, that erroneous and misguided information lurks within these pages. I cannot and do not warrant these pages to be error free and correct. Furthermore, I accept no liability for the use of this (mis)information. And, as many would say, your mileage may vary. If, after reading this, you are intent on proceeding, please be aware that the contents of this site are protected by copyright (copyright © 2011 and 2012). Nonetheless, you may copy this material subject to these two conditions: (1) any information used is for non-commercial purposes, and (2) the source of the material is properly credited. Of course, you may link to any page herein. At some articles, snippets of the plans from Vans are visible. These are for educational and illustrations purposes only and should never be used as plans for part construction or assembly as plans may have changed since the picture was taken and more important they are protected by Copyright by the Vans Aircraft Mothership company.

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